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TRICONEX DO3401 | 3636R | 数字输出模块

型号:TRICONEX DO3401

输出类型 :干接点(继电器)或固态输出

额定电压 / 电流: 通常支持 24V DC / 2A

隔离方式 :通道间电气隔离,隔离电压 ≥ 500V AC

诊断覆盖率(DC): ≥ 99%(符合安全完整性等级要求)

安全认证: SIL 3(IEC 61508)、ATEX(防爆)、ISA 84.00.01 等

工作温度: -40°C ~ +70°C(宽温设计,适应恶劣工业环境)

通信接口:冗余高速总线(如 TRICONEX 专用总线)


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TRICONEX DO3401 是一款高性能的数字输出模块,属于 TRICONEX 系列的安全控制系统组件,主要用于工业自动化场景中对执行器(如阀门、电机、指示灯等)的精确控制。以下从功能特性、技术参数、应用场景等方面详细介绍:

一、功能与特性

1. 高可靠性设计

  • 三重模块化冗余(TMR)技术:采用三通道独立处理架构,通过三取二表决机制确保单点故障不影响系统输出,满足高安全性要求(如 SIL 3 认证)。
  • 故障检测与隔离:内置自诊断功能,可实时监测通道故障并自动隔离失效通道,同时通过冗余通道维持系统正常运行。

  • TRICONEX DO3401 (4).jpg

2. 灵活的输出配置

  • 点数与类型:通常为 32 点数字输出,支持干接点(继电器)或固态输出(如晶体管),适配不同负载类型(如 AC/DC 设备)。
  • 输出模式:支持独立输出或分组控制,可通过软件配置为 “自动模式”(正常逻辑控制)或 “安全模式”(故障时强制输出预设状态,如安全关断)。

3. 快速响应与抗干扰能力

  • 实时性:输出响应时间达微秒级,满足高速控制场景(如紧急停车系统 ESD)。
  • 电磁兼容性(EMC):符合工业标准(如 IEC 61000),可抵御强电磁干扰、电压波动等恶劣环境影响。

4. 便捷的系统集成

  • 通信兼容性:支持与 TRICONEX 控制器(如 CPU 模块)通过冗余总线快速通信,实现数据同步与控制指令下发。
  • 热插拔功能:支持在线更换模块,无需停机,减少维护对生产的影响。

  • TRICONEX DO3401 (3).jpg

二、技术参数(典型值)

参数说明
输出类型干接点(继电器)或固态输出(如 24V DC 晶体管)
额定电压 / 电流通常支持 24V DC / 2A(具体依型号而定,部分型号可支持更高电压 / 电流)
隔离方式通道间电气隔离,隔离电压 ≥ 500V AC
诊断覆盖率(DC)≥ 99%(符合安全完整性等级要求)
安全认证SIL 3(IEC 61508)、ATEX(防爆)、ISA 84.00.01 等
工作温度-40°C ~ +70°C(宽温设计,适应恶劣工业环境)
通信接口冗余高速总线(如 TRICONEX 专用总线)

三、应用场景

1. 石油化工行业

  • 紧急停车系统(ESD):控制安全阀、切断阀等执行器,在检测到异常时快速触发安全关断。
  • 过程自动化:驱动泵、压缩机的启停控制,或调节阀门开度(通过数字信号转换为模拟量)。

TRICONEX DO3401 is a high-performance digital output module and belongs to the safety control system components of the TRICONEX series. It is mainly used for the precise control of actuators (such as valves, motors, indicator lights, etc.) in industrial automation scenarios. The following is a detailed introduction from aspects such as functional features, technical parameters, and application scenarios:

I. Functions and Features


1. High-reliability design

Triple Modular Redundancy (TMR) technology: It adopts a three-channel independent processing architecture and ensures that a single point of failure does not affect the system output through a three-out of two voting mechanism, meeting high safety requirements (such as SIL 3 certification).

Fault detection and isolation: Equipped with an internal self-diagnostic function, it can monitor channel faults in real time and automatically isolate failed channels, while maintaining the normal operation of the system through redundant channels.


2. Flexible output configuration

Number of points and type: It is usually a 32-point digital output, supporting dry contacts (relays) or solid-state output (such as transistors), and is suitable for different load types (such as AC/DC devices).

Output mode: Supports independent output or group control. It can be configured through software as "Automatic Mode" (normal logic control) or "Safe mode" (forced output of preset states in case of failure, such as safe shutdown).

3. Rapid response and anti-interference capability

Real-time performance: The output response time reaches the microsecond level, meeting the requirements of high-speed control scenarios (such as emergency shutdown systems ESD).

Electromagnetic compatibility (EMC) : Complies with industrial standards (such as IEC 61000), and can withstand harsh environmental influences such as strong electromagnetic interference and voltage fluctuations.


4. Convenient system integration

Communication compatibility: Supports rapid communication with TRICONEX controllers (such as CPU modules) via redundant buses to achieve data synchronization and control instruction issuance.

Hot-swappable function: Supports online module replacement without shutdown, reducing the impact of maintenance on production.

TRICONEX DO3401.jpg

Ii. Technical Parameters (Typical Values)

Parameter description

Output type: Dry contact (relay) or solid-state output

Rated voltage/current: Usually supports 24V DC / 2A

Isolation method: Electrical isolation between channels, isolation voltage ≥ 500V AC

Diagnostic coverage rate (DC) : ≥ 99% (meeting the requirements of safety integrity level)

Safety certification: SIL 3 (IEC 61508), ATEX (explosion-proof), ISA 84.00.01, etc

Operating temperature: -40°C to +70°C (Wide temperature design, suitable for harsh industrial environments)

Communication interface: Redundant high-speed bus (such as TRICONEX dedicated bus)


Iii. Application Scenarios

1. Petrochemical industry

Emergency Shutdown System (ESD) : Controls safety valves, shut-off valves and other actuators to quickly trigger a safe shutdown when an anomaly is detected.

Process automation: Control the start and stop of pumps and compressors, or adjust the opening degree of valves (by converting digital signals to analog quantities).


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